Advantages:
1. Down-setting the clamping cylinder ensures the product clean. The mold chucking force is kept balance and uniform.
2. Decreasing the machine height ensures the easy operation of settling molds.
3. Particular hydraulic servo system and reasonable layout of the pipeline keep the machine running high efficient and energy-saving.
4. Particular pressure clamping structure increases the clamping force and reduces the energy consumption of system.
5. Servo rotation system or high precision indexing device highly increases the rotation precision and reduces the dry cycle time.
6. Special double cylinder horizontal valve plate superimposed injection system not only makes the injection and storage smoother and faster, but also make it with good appearance. Particular plastic components meet the multi-level injection and pressurized requirement for different products.
7. Optimized internal rack layout keeps the maintenance more convenient.
8. De-molding is adopted with digital sensor detection and added with mandrel rotary detection function, which realizes the goal of full automatic operation
9. Adopt the function of air pressure detection. When the blowing pressure below the set pressure, the equipment alarm and stop automatic, to reduce the rejection rate in the process of automatic production.
10. Adopt the function of cooling water pressure and temperature detection, when the cooling water pressure and temperature abnormal, the equipment alarm and stop automatic, to reduce the rejection rate in the process of automatic production.
11. Adopt the function of auxiliary alarm and host communication, when the host detect auxiliary police, it stop automatic.
12. Optional air-conditioned function for mandrel shortens the cooling cycle time to prevent the mandrel and material from sticking together.
13. The converyor belt backed can be connected with the visual inspection equipment, to detect the bottle body foreign, the material shortage, the irregularity, etc...to realize automatic operation.
14. The conveyor belt can be connected with the Visual Inspection, Leakage Tester and Labeling equipment, etc…
TD European type serial machine main technical parameters
NO. | Item | Unit | TD40 | TD60 | TD80 | TD100 |
1 | Screw Dia. | mm | 40 | 45 | 50/55 | 60/65 |
2 | Screw L/D | 22:1 | 22:1 | 22:1 | 22:1 | |
3 | Injection weight | g | 176 | 260 | 314 | 415 |
4 | Heating capacity | KW | 7.5 | 10 | 10.8 | 12 |
5 | No. of heating | 3+N | 3+N | 4+N | 4+N | |
6 | Clamping force of injection | KN | 400 | 600 | 800 | 1000 |
7 | Opening stroke | mm | 140 | 140 | 140 | 150 |
8 | Clamping force of blowing | KN | 60 | 100 | 120 | 150 |
9 | Opening stroke | mm | 140 | 140 | 140 | 150 |
10 | Max. platen size (L*W) | mm | 480×340 | 600×390 | 800×400 | 1000×460 |
11 | Min mold thickness (H) | mm | 180 | 240 | 280 | 280 |
12 | Motor power | KW | 11 | 18.5 | 22 | 30 |
13 | Stripping stroke | mm | 210 | 230 | 230 | 230 |
14 | Dry cycle | s | 3.5 | 4 | 4 | 4 |
15 | Total power | KW | 20 | 30 | 40 | 45 |
16 | Hydraulic pressure | Map | 14 | 14 | 14 | 14 |
17 | Air pressure | MPa | 0.7-1.2 | 0.7-1.2 | 0.7-1.2 | 0.7-1.2 |
18 | Water flowage | MPa | 0.3-04 | 0.3-04 | 0.3-04 | 0.3-04 |
19 | Max.Bottle Dia | mm | 120 | 120 | 120 | 120 |
20 | Max. height | mm | 200 | 220 | 220 | 220 |
21 | Max. volume | ml | 3-800 | 3-800 | 3-1000 | 3-1000 |
22 | Equipment size | M | 3×1.3×1.7 | 3.5×1.4×1.8 | 4×1.6×2 | 4.5×1.8×2 |
23 | Equipment weight | Ton | 3.5 | 5 | 8 | 10 |
TD Series Configuration List
No. | Component | Supplier | Original |
1 | Computer | HONGXUN | Taiwan |
2 | Oil pump servo driver | HONGXUN | Taiwan |
3 | Servo motor | PHASE | Italy |
4 | Oil pump | ECKERLE | Germany |
5 | Hydraulic valve | YUKEN | Taiwan |
6 | Five-star Motor | INTERMOT | China |
7 | Electronic ruler | GEFRAN | Italy |
8 | A.C. Contactor | SCHNEIDER | Franch |
9 | Heating relay | YANMING | Taiwan |
10 | O-type ring | HALLITE | England |
11 | Seal ring | HALLITE | England |
12 | Travel switch | YANMING | Taiwan |
13 | Air switch | SCHNEIDER | Franch |
14 | Oil pipe | ISR | U.S. |
15 | Air valve | FESTO | Germany |
16 | Servo rotary motor | Kymmene | China |
17 | Aluminum alloy casing | China | |
18 | PCS carton | Mecano | China |
(some component will be change , need not informed )
TD Series Automatic Machine Characteristics:
1. The activity designed cavity and neck of injection mold and special designed oil way which can be changed conveniently to ensure the tube billet size, the stable temperature.
2. Injection mold material adopt imported S136 steel alloy or 4Cr13 stainless steel. The high strength steel increase the service life.
3. The optimized hot runner system and bottle embryo to ensure the gram weight deviation and wall thickness deviation minimization.
4. The activity designed cavity and neck of blowing mold and special designed waterway to ensure the dimensional deviation minimization and rapid cooling.
5. The blowing mold adopts Alcoa or 4Cr13 stainless steel, one-time forming by CNC, to effectively guarantee product precision.
6. The special structure of mandrel will keep the fast molding cycle and good core cooling effect.